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Writer's pictureTony Capoccitti

A Complete Guide to Australian Steel Sections: Types, Standards, and Applications

Introduction

Steel sections are the building blocks of Australia’s construction, infrastructure, and manufacturing industries. Whether you're working on skyscrapers, bridges, or smaller residential buildings, Australian steel sections are used everywhere. With various shapes and sizes available, each type of steel section is tailored for specific structural and load-bearing requirements. In this guide, we’ll dive deep into the most commonly used steel sections in Australia, the standards that govern their use, and their wide-ranging applications in different industries.

A Complete Guide to Australian Steel Sections

steel factory

Common Types of Australian Steel Sections

Australia uses a variety of steel sections, each designed for different types of load-bearing or structural applications. Below are the most commonly used sections, their dimensions, and their purposes.


1. Universal Beams (UB)

Universal Beams (often referred to as I-beams or H-beams) are widely used in the construction industry for structural support. These beams have an "I" shape when viewed in cross-section, with a central vertical web that resists shear forces and horizontal flanges that resist bending.

  • Common Applications:

    • Load-bearing beams in buildings and bridges.

    • Framework for industrial warehouses.

    • Supporting structures in multi-story buildings.

  • Typical Sizes:

    • Available in depths from 150 mm to over 600 mm, depending on the load and span required.


2. Universal Columns (UC)

Similar in shape to Universal Beams but with a more balanced width-to-depth ratio, Universal Columns are designed for vertical load-bearing. They’re often used in situations where the primary force acting on the steel member is compression.

  • Common Applications:

    • Vertical supports in high-rise buildings.

    • Structural columns for warehouses and factories.

    • Support for heavy loads in bridges and civil engineering projects.

  • Typical Sizes:

    • Depths range from 100 mm to over 300 mm.


ub steel

3. Parallel Flange Channels (PFC)

Parallel Flange Channels (also known as C-sections) are shaped like a "C" and are often used for lighter structural loads or secondary structural elements. Their flat, parallel flanges make them ideal for bolting to other members.

  • Common Applications:

    • Roof purlins and side rails in steel-framed buildings.

    • Frame elements in trucks, trailers, and machinery.

    • Lintels in structural masonry.

  • Typical Sizes:

    • Available in depths from 100 mm to 380 mm.


4. Equal and Unequal Angles

Steel angles have an "L" shape and come in equal (both sides of the "L" are the same length) or unequal (one side is longer than the other) varieties. These are some of the most versatile steel sections and can be used in both structural and non-structural applications.

  • Common Applications:

    • Bracing in structural frames.

    • Lintel beams.

    • General-purpose fabrication like supports, frames, and reinforcements.

  • Typical Sizes:

    • Equal angles: 20 mm x 20 mm to 200 mm x 200 mm.

    • Unequal angles: 50 mm x 30 mm to 200 mm x 150 mm.


5. Hollow Structural Sections (HSS)

Hollow sections include Circular Hollow Sections (CHS), Square Hollow Sections (SHS), and Rectangular Hollow Sections (RHS). These are often used in both structural and aesthetic applications due to their clean, modern look and efficient strength-to-weight ratio.

  • Common Applications:

    • Structural columns.

    • Beams for architectural features.

    • Piping and other round structural elements in both civil and mechanical engineering.

  • Typical Sizes:

    • SHS sizes: 20 mm x 20 mm to over 400 mm x 400 mm.

    • RHS sizes: 50 mm x 25 mm to 400 mm x 300 mm.


Australian Steel Standards

A Complete Guide to Australian Steel Sections

All steel sections in Australia must conform to certain standards to ensure safety, quality, and durability. The two main standards that govern structural steel sections are:


1. AS/NZS 3679.1: Structural Steel – Hot-rolled Bars and Sections

This standard defines the specifications for hot-rolled steel sections and bars used in construction. It outlines the minimum requirements for mechanical properties, chemical composition, and dimensional tolerances for Universal Beams, Columns, Parallel Flange Channels, and other hot-rolled sections.

Key points covered by this standard include:

  • Tensile Strength: The ability of the steel to resist breaking under tension.

  • Yield Strength: The stress at which the material begins to deform permanently.

  • Ductility: The material’s ability to undergo significant plastic deformation before rupture.


2. AS/NZS 3678: Structural Steel – Hot-rolled Plates, Floorplates, and Slabs

This standard focuses on the hot-rolled flat steel products used in structural applications, such as steel plates and slabs. Plates produced under this standard are commonly used in conjunction with sections for fabricating larger steel assemblies.

These standards help ensure that all steel sections used in Australia are capable of withstanding the necessary loads and environmental conditions, ensuring both durability and safety in construction and engineering projects.


Applications of Australian Steel Sections

Steel sections in Australia are used across multiple industries due to their strength, durability, and versatility. Let’s look at some of the most common uses of these sections.


1. Construction

Steel sections are indispensable in the construction industry, where they’re used for structural frameworks in buildings, bridges, and industrial facilities. Universal Beams (UBs) and Universal Columns (UCs) form the backbone of most modern steel structures due to their high load-bearing capacities.

  • Residential Construction: In homes and apartments, steel sections are often used for structural beams and columns, as well as for bracing systems in multi-level buildings.

  • Commercial Buildings: Steel sections support large commercial buildings like shopping malls and office towers, offering strength without excessive weight.

  • Bridges: Steel beams and hollow sections are commonly used in bridge construction, where they can handle dynamic loads while being highly resistant to fatigue.


2. Infrastructure

In large infrastructure projects, such as highways, railways, and tunnels, steel sections are used for everything from support structures to reinforcing elements. The robustness of steel makes it an ideal material for critical infrastructure that requires long-lasting durability.

  • Railway Tracks: Parallel Flange Channels and steel beams are often used to support railway tracks and bridges.

  • Power Transmission Towers: Equal and Unequal Angles are used to construct the tall towers that support high-voltage power lines across the country.

  • Tunnels: Hollow Structural Sections are often used in the lining and reinforcement of tunnels to provide strength without excessive bulk.


3. Industrial Manufacturing

Steel sections also find wide application in industrial settings, where they’re used for building machinery, manufacturing equipment, and heavy-duty supports. Universal Beams (UBs), Parallel Flange Channels (PFCs), and Hollow Structural Sections (HSS) are common choices due to their strength and versatility.

  • Machinery: Steel sections form the structural skeleton of machines and equipment in various industries like mining, agriculture, and manufacturing.

  • Vehicle Frames: In industries like automotive and trucking, Parallel Flange Channels and Hollow Sections are often used in chassis and framework components.


4. Architectural and Aesthetic Applications

Hollow Structural Sections (HSS), particularly Square and Rectangular Hollow Sections, are often chosen for their aesthetic qualities. They provide clean lines and modern appearances in architectural designs while also providing strong structural support.

  • Building Facades: HSS sections are often used in the design of building facades due to their sleek, minimalist appearance.

  • Canopies and Roof Structures: The lightweight but strong nature of hollow sections makes them ideal for supporting extended roof structures or decorative canopies.


Frequently Asked Questions (FAQs)


Q: What is the difference between Universal Beams (UB) and Universal Columns (UC)?

Universal Beams (UB) have a higher depth-to-width ratio, making them ideal for horizontal, load-bearing applications (such as supporting floors or roofs). Universal Columns (UC) have a more balanced width-to-depth ratio, making them better suited for vertical applications where they bear axial loads.


Q: What steel grade is commonly used for Australian steel sections?

The most common steel grade used for Australian structural steel sections is Grade 300 steel, as per the AS/NZS 3679.1 standard. This refers to the steel's yield strength of 300 MPa (megapascals). Some sections may also use Grade 350 for higher strength requirements.


Q: Can Australian steel sections be used for seismic-resistant structures?

Yes, steel sections manufactured to Australian standards (such as AS/NZS 3679) are often used in seismic-resistant structures due to their ability to withstand dynamic loads and offer excellent ductility, which is essential in earthquake-prone regions.


Q: Are Australian steel sections sustainable?

Yes, steel is one of the most recyclable materials in the world. Steel sections used in construction can often be recycled at the end of a building’s life, reducing the need for raw material extraction and promoting sustainability in construction.


Conclusion

Australian steel sections play a pivotal role in building the country's infrastructure, commercial spaces, and industrial developments. From Universal Beams to Hollow Structural Sections, the wide range of available shapes and sizes ensures that any structural or architectural need can be met efficiently. Understanding the types of steel sections, the standards that regulate them, and their common applications will help you make informed decisions on your next construction or engineering project.

So, whether you’re building a skyscraper or reinforcing a bridge, knowing your steel sections is essential to ensuring safety, durability, and success.

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